Protocase and its subsidiary 45Drives have taken a significant step in their U.S. manufacturing expansion by commencing operations at a new 12,000-square-foot facility in Wilmington, North Carolina. Located at 4270 US Highway 421, the facility is set to initially focus on sub-assembly for 45Drives, with ambitions to scale up to full production for both entities within the coming year. This strategic move is designed to streamline the manufacturing process, connecting Protocase's headquarters in Sydney, Nova Scotia, with the Wilmington site through an integrated workflow.
The initial phase of production will see components sourced from existing supply chains, with metal parts coming from Sydney and being assembled in Wilmington. By mid-March, the facility is expected to begin assembling complex 45Drives Storinator and Storinator Hybrid servers. The transition to full production for U.S. customers is on the horizon, alongside the introduction of the new ultra-performance Stornado F16 server. Doug Milburn, President of 45Drives, has articulated the company's dedication to U.S. manufacturing, aiming to establish high-value, high-density manufacturing operations in Wilmington. Steve Lilley, President of Protocase, has underscored the facility's role in enhancing service to U.S. customers and fostering innovation in precision manufacturing and data infrastructure.
Designed with a focus on maximizing employee density and operational efficiency, the Wilmington facility is poised to contribute to job creation in the region. As Protocase and 45Drives continue to expand, they plan to introduce additional roles to accommodate growing operational demands. This expansion is a testament to the companies' strategic use of High Velocity Mass Customization (HVMC), offering flexible and cost-effective manufacturing solutions. The facility is expected to gradually increase its production capabilities, including the on-site manufacturing of circuit boards and metal components.
This new manufacturing site highlights Protocase and 45Drives' commitment to innovation, superior customer service, and the strengthening of domestic manufacturing. It positions the companies to more effectively meet the rising demand for custom computing systems in the United States, marking a pivotal moment in their growth and operational strategy.


